2014年9月17日星期三

overmolding





To meet the special needs of many plastic products, many plastic products are not made ​​from a plastic material, coupled with the appearance of plastic products and process requirements need to use two or more kinds of plastic materials in multiple injection molding method, called secondary injection molding.

Not only can the second injection devices filled with soft-touch surface, can also increase product functionality and value. In the past 10 years, the second injection technology has revolutionized the consumer goods aesthetic standards, design ideas and functional requirements. Medical device manufacturers are also aware of the potential advantages of this technology, expanding its application in the medical field. Secondary injection technology to create a "soft-touch surfaces" and famous, but it also has many other features, such as: ergonomic design, color appearance, brand identity and characteristics improvement. With this technology, you can increase the product's features (for example: noise, vibration, waterproof, anti-collision) and added value.


Second injection and common injection molding, injection molding and double injection sandwich, as are multi-material injection molding technology. The basic idea is the multi-material injection molding together two or more materials with different characteristics, thereby enhancing the product value

2014年9月11日星期四

Plastic key features

Plastic key features:

most plastic lightweight, chemically stable, will not rust;
good impact resistance;
has good transparency and abrasion resistance; 
insulation, and low thermal conductivity;
general formability, good color, low processing costs;
most plastics poor heat resistance, thermal expansion, easy to burn;
poor dimensional stability, easily deformed;
most plastics poor low temperature resistance, low temperature brittle;
easy to aging;
certain plastics soluble in solvents.

Plastics can be divided into two types of thermosetting and thermoplastic, the former can not be re-shape to use, which can be repetitive.

Plastic polymer structure, there are two basic types:

The first is a linear structure, a polymer compound having such a structure is called a linear polymer compound;

The second body structure is a polymer compound having such a structure is called a polymer compound body. Some polymer having a branched chain, a branched polymer known as belonging to the linear structure. Although some polymer intermolecular crosslinking, but crosslinking less known network structure, body structure belongs.

Two different structures, showing two opposite properties. A linear structure (including the branched chain structure) of the polymer molecules due to the presence of a separate, and therefore, flexibility, plasticity, can be dissolved in a solvent, the heating can be melted, the hardness and brittleness of smaller features. Since there is no independent body structure of polymer macromolecules exist, so there is no elasticity and plasticity, can not dissolve and melt, only swelling, hardness and brittleness. Polymer plastic has the two structures, made ​​by the linear polymer is a thermoplastic plastic, a polymer made ​​by the body are thermosetting plastics.

Compared with other plastic materials
<1> resistance to chemical attack
<2> shiny, partially transparent or translucent
<3> is a good insulator mostly
Light <4> weight and sturdy
<5> can be processed easily mass-produced, inexpensive
<6> versatile, multi-utility, easy coloring, and some high-temperature plastic is also divided into pan with plastic and plastic, the main purpose is to define the breadth, such as PE, PP cheap, available in a variety of different types of production of the machine. Plastic is more expensive, but raw material stability


And physical properties are much better, in general, it also has two characteristics of rigidity and toughness.

Plastic advantages:
  1, most of the plastic of the corrosion resistance, strong acids, bases and the reaction is not.
2, low-cost plastic.
3, durable, waterproof, lightweight.
4, easy to be made ​​into different shapes of plastic.
5, is a good insulator.
6, the plastic can be used in the preparation of fuel oil and fuel gas, which can reduce oil consumption.

Disadvantages of plastic

1, the recycling of waste plastics, classification is very difficult and economically viable.

2, plastic is easy to burn, produce toxic gases when burned. Such as polystyrene produced during combustion of toluene, a small amount of this substance can cause blindness, vomiting and other symptoms of inhalation, PVC burning will produce toxic hydrogen chloride gas, in addition to burning, is a high temperature environment, will lead to plastics decompose toxic ingredients, such as benzene and so on.

3, the plastic product is made ​​of petroleum refining, petroleum resources are limited.


4, the plastic can not be natural decomposition.