2014年9月17日星期三

overmolding





To meet the special needs of many plastic products, many plastic products are not made ​​from a plastic material, coupled with the appearance of plastic products and process requirements need to use two or more kinds of plastic materials in multiple injection molding method, called secondary injection molding.

Not only can the second injection devices filled with soft-touch surface, can also increase product functionality and value. In the past 10 years, the second injection technology has revolutionized the consumer goods aesthetic standards, design ideas and functional requirements. Medical device manufacturers are also aware of the potential advantages of this technology, expanding its application in the medical field. Secondary injection technology to create a "soft-touch surfaces" and famous, but it also has many other features, such as: ergonomic design, color appearance, brand identity and characteristics improvement. With this technology, you can increase the product's features (for example: noise, vibration, waterproof, anti-collision) and added value.


Second injection and common injection molding, injection molding and double injection sandwich, as are multi-material injection molding technology. The basic idea is the multi-material injection molding together two or more materials with different characteristics, thereby enhancing the product value

2014年9月11日星期四

Plastic key features

Plastic key features:

most plastic lightweight, chemically stable, will not rust;
good impact resistance;
has good transparency and abrasion resistance; 
insulation, and low thermal conductivity;
general formability, good color, low processing costs;
most plastics poor heat resistance, thermal expansion, easy to burn;
poor dimensional stability, easily deformed;
most plastics poor low temperature resistance, low temperature brittle;
easy to aging;
certain plastics soluble in solvents.

Plastics can be divided into two types of thermosetting and thermoplastic, the former can not be re-shape to use, which can be repetitive.

Plastic polymer structure, there are two basic types:

The first is a linear structure, a polymer compound having such a structure is called a linear polymer compound;

The second body structure is a polymer compound having such a structure is called a polymer compound body. Some polymer having a branched chain, a branched polymer known as belonging to the linear structure. Although some polymer intermolecular crosslinking, but crosslinking less known network structure, body structure belongs.

Two different structures, showing two opposite properties. A linear structure (including the branched chain structure) of the polymer molecules due to the presence of a separate, and therefore, flexibility, plasticity, can be dissolved in a solvent, the heating can be melted, the hardness and brittleness of smaller features. Since there is no independent body structure of polymer macromolecules exist, so there is no elasticity and plasticity, can not dissolve and melt, only swelling, hardness and brittleness. Polymer plastic has the two structures, made ​​by the linear polymer is a thermoplastic plastic, a polymer made ​​by the body are thermosetting plastics.

Compared with other plastic materials
<1> resistance to chemical attack
<2> shiny, partially transparent or translucent
<3> is a good insulator mostly
Light <4> weight and sturdy
<5> can be processed easily mass-produced, inexpensive
<6> versatile, multi-utility, easy coloring, and some high-temperature plastic is also divided into pan with plastic and plastic, the main purpose is to define the breadth, such as PE, PP cheap, available in a variety of different types of production of the machine. Plastic is more expensive, but raw material stability


And physical properties are much better, in general, it also has two characteristics of rigidity and toughness.

Plastic advantages:
  1, most of the plastic of the corrosion resistance, strong acids, bases and the reaction is not.
2, low-cost plastic.
3, durable, waterproof, lightweight.
4, easy to be made ​​into different shapes of plastic.
5, is a good insulator.
6, the plastic can be used in the preparation of fuel oil and fuel gas, which can reduce oil consumption.

Disadvantages of plastic

1, the recycling of waste plastics, classification is very difficult and economically viable.

2, plastic is easy to burn, produce toxic gases when burned. Such as polystyrene produced during combustion of toluene, a small amount of this substance can cause blindness, vomiting and other symptoms of inhalation, PVC burning will produce toxic hydrogen chloride gas, in addition to burning, is a high temperature environment, will lead to plastics decompose toxic ingredients, such as benzene and so on.

3, the plastic product is made ​​of petroleum refining, petroleum resources are limited.


4, the plastic can not be natural decomposition.  

2014年8月21日星期四

The main properties of plastic products




Plastics is made from plastic as main raw materials processing of living supplies, industrial supplies.

Compared with other materials, plastic has the performance characteristics of the following aspects:
1. Light weight plastic is lighter material, relative density distribution is between 0.90 2.2. Obviously, the plastic can float to the surface of the water? Foamed plastics, in particular, because there a microporous, quality of a material is lighter, relative density 0.01. This makes the plastic can be used to reduce the weight of the product production.

2. Excellent chemical stability The vast majority of plastic of acid, alkali and other chemicals have good corrosion resistance. Especially commonly known as king plastic for ptfe (F4), its chemical stability is better than gold, even in the "aqua regia" boiled over ten hours also can't bad. Because the F4 has excellent chemical stability, is the ideal of corrosion resistant material. Such as F4 transport corrosive and viscous liquid can be used as the material.

3. The excellent electrical insulation properties Common plastic is a poor conductor of electricity, its surface resistance and volume resistance is very big, with Numbers of up to 109 a 1018 ohms. The breakdown voltage, dielectric loss Angle tangent value is very small. As a result, the plastic in the electronic industry and mechanical industry has been widely used. Such as plastic insulated control cables.

4. A poor conductor of heat, with noise elimination and damping effect Generally speaking, the thermal conductivity of the plastic is relatively low, quite steel 1/75-1/225, the microporous foam contains gas, its better heat insulation, sound insulation, shockproof sex. Such as polyvinyl chloride (PVC) thermal conductivity was only about 1/357 of the steel, aluminum 1/1250. On insulating ability, single glass window plastic is 40% higher than the single glass window aluminum, 50% higher than double glass. Will be combined with hollow glass, plastic form used in residential, office, room, hotel, save central heating in the winter and summer air conditioning saving costs, benefits obviously.

5. Wide distribution and high mechanical strength than strength Some plastic as hard as a stone, steel, and some soft such as paper, leather; From the plastic hardness, tensile strength, elongation and impact strength mechanical properties, such as wide distribution, there is a lot of use of choice. Because of the proportion of plastic small, strength, and thus has high specific strength. Compared with other materials, plastic also exists obvious shortcoming, such as easy burning, high stiffness than metal, aging resistance is poor, no heat, etc.


2014年7月29日星期二

How to achieve efficient tooling and product quality control



Contemporary mold manufacturing industry is developing rapidly, the same rapid development as well as mold industry market competition. Under the requirements of the processing cycle shortened to lower the cost of the case, the accuracy requirements rise, not fall, so except in the case of funds, to maximize production capacity and processing equipment, quality control and efficient means of getting mold manufacturing enterprises to become can the key to winning the competition.
With the development of mold manufacturing, mold and product quality measurement and control is very important. My company from the early mold design involved in digital mapping, mold machining process measurement, repair mode measurements, to mold inspection measurement and post-mold repair measure; and product tryout, production, testing; from electronics small size mold the large car class molds and large molds aerospace industry measurement, quality testing mold used in measurement equipment, including the classic fixed high-precision coordinate measuring machine is not only, but also covers the projector and other equipment.

Cengcengbaguan mold quality, cutting-edge products using industry CPK (Complex Process Capability index acronym is used to represent the modern enterprise process capability index. Process capability is the maximum allowable ratio of process performance and process variation range of normal variation) management system to ensure product quality! Efficient mold, product quality control. About Our specific quality testing and use of the program, please refer to https://www.facebook.com/cnmoulding CPK or visit our website www.chinamoldmaker.org  www.injectionmoldchina.com!

2014年7月7日星期一

Hot runner mold


Hot runner is used in the injection mold,melted plastics injected into the mold cavity heated component in thecollection. Hot runner mold is the use of heating devices so that the manifoldis always the solidification of the melt mold. Because it is shorter than thetraditional mould forming period, but also saves raw materials, therefore hotrunner mold in today's industrialized countries and regions of the world havebeen extremely wide range of applications.

In General, hot runner system of hot runnersystem into a single, long hot runner system and valve gate hot runner system.From the hot nozzle, manifold, temperature-controlled boxes and accessoriesconsists of.

Because the hot runner mold not runnersystem cooling time restrictions, makes curing immediately after setting out.Many hot runner mold production of thin-walled parts the cycle time can be 5seconds. And economical plastic is expected to reduce reject rate, improveproduct quality, eliminate the follow-up process, in favour of productionautomation and so on. Industry in the world more developed countries andregions of hot runner mold production is extremely active, hot runner moldproduction ratio continues to increase. Heat flow to China is still in itsinfancy, but is growing rapidly, significantly improve the quality of the die.

We are professional manufacturer of plasticinjection mould, by the rich experience in the hot runner mold make, thecompany uses hot runner brand Liu Dao (Korea), sharp (Korea), DME (UnitedStates), INCOE (United States), MOLD-MASTER (Canada---runner boss), HUSKY(Canada), SM (plastic-US-China). For more information, please see https://www.facebook.com/cnmouldingor  http://www.injectionmoldchina.com/MoldsTooling/Injection-Molds-Terminology/#h7  hope can provide some help for you!

2014年7月2日星期三

Search engine


Baidu Google Google.com and Baidu.com is one of the search engines as we know it is the world's largest Chinese search engine

Baidu informative, wide, has been committed to let users more easily get information, find the order. But the biggest disadvantage is that updating is slow, some Internet users reflect information that Baidu has been nearly a year without updates, rapid development in information today, Baidu is criticized by the majority of Internet users.

With the corresponding Google, Google is currently recognized as the world's largest search engine, and it provides easy to use free service. With powerful search capabilities, to find potential customers, understand competitors and provide a strong support. And can be submitted through the Web site, product, update business information, and blogging, such as the soft article is Google indexed. Google truly free, fair and free.

As represented by the Google search engine as a website marketing strategy, is the development trend of the future.

We specializing in plastic injection molds, for more information, please visit our website at www.cnmoulding.com  www.injectionmolddchina.com

2014年7月1日星期二

injection molding





Most industrial and agricultural plastic parts by injection molding, the plastic itself has such a high design accuracy, the use of special engineering plastics processing, can not be used in these conventional plastic injection molding, but must be precision injection molding technology. In order to ensure the performance of these precision plastic parts, quality and reliability and stability of long-term use, the injection molding of high quality, in line with the requirements of the product design of plastic products, must, injection molding equipment and mold design and injection molding of plastic materials and injection molding process on-site management improvement. 

We usually say is the precision injection molding precision injection molded shape should meet strict dimensional tolerances, geometric tolerances and surface roughness. To be precise injection must have many related conditions, and the most essential is a plastic material, injection mold, injection molding process and injection equipment which four fundamental factors. 

When the design of plastic products, plastic materials should be selected first, and plastic injection molding and precision can be selected high mechanical properties, dimensional stability, good creep resistance, resistance to environmental stress cracking of the material. Second, the selection should be based on plastic material, the dimensional accuracy of the finished product, the piece weight, and the quality requirements of the desired mold structure selected suitable injection molding machine. In the process, the factors affecting precision injection molding products, mainly from the aspect of the mold temperature, injection molding process control, as well as the ambient temperature and humidity changes of the magnitude of the production site and the acquired products annealing treatment. 

On precision injection molding, the mold is one of the keys to achieve the required quality, precision plastic products, precision injection molds should earnestly comply with the product size, accuracy and shape requirements, mold material should be strictly selected. But even if the precision of the mold, uniform size, the actual size of the molded plastic article will be inconsistent due to shrinkage differences. Therefore, effective control of shrinkage of plastic products is very important in precision injection molding technology. 

Our company has ten years of production experience in the field of injection molding, focusing on a variety of precision injection mold development and production! More information can be https://www.facebook.com/cnmoulding or visit our website www.cnmoulding.com www.injectionmoldchina.com! I hope to provide some help for you!