2014年12月18日星期四

Plastic applications

Plastic applications

We specialize in precision injection mould design, manufacture and precision injection molding.
Tidy on plastic materials based on many years of work experience in the practical application of experience:
One feature 1, definitions of commonly used plastics materials: plastic plastic is a synthetic or natural polymers as the main constituent of substances usually contain additives such as secondary ingredients, broadly speaking, he is a certain temperature and pressure could create a certain shape of plastic polymer organic material. Published in 1996, the new national standard (GB/t 2035-1996) plastics redefined as: polymers as the main ingredient, and at some stages of processing into finished products can flow molding materials.

2, the composition of the plastics: Plastics is the main ingredient of synthetic resin, coupled with some additives and fill material.
A,----of synthetic resins and synthetic organic macromolecular compound, its structural unit mainly consists of carbon, hydrogen, oxygen atoms and others such as sulfur atoms and silicon atoms by chemical bonds, and other connections. -----B, fill materials with glass fiber, carbon fiber, calcium carbonate (CaCO3), silicon dioxide (SiO2), cotton cloth, metal, wood flour, asbestos, mica and stone powder.
C, additive---------common plasticizers, stabilizers, lubricants, colorants, antistatic agent, flame retardant, UV-resistant agent and so on.

3, in General, plastic materials can be divided into two categories: "thermoplastic plastics" (Thermoplastic) and "thermosetting plastic" (Thermosetting). Thermoplastic plastic at room temperature, typically a granular, heated to molten state after a certain temperature, cooling it after curing, if heated it becomes molten state again, and again in plastic molding. Therefore, the thermoplastic plastic melt repeatedly by heating curing, Thermo-plastic plastic waste can often be recycled so, that is, a so-called "secondary". In contrast, thermoset plastic is heated to a certain temperature curing, even continuing heated cannot change its status. Therefore, the thermosetting plastics cannot repeatedly by reheating, thermosetting plastic waste is often not recycled.

II, plastic by application of range also may is divided into general plastic, and engineering plastic, and special plastic; General plastic common of has: PP, and PVC, and PE, and PS, and,; engineering plastic common of has: ABS, and PC, and PMMA, and POM, and PA6, and PA66, and PET, and PBT, and SAN,; special plastic common of has: PPS, and PEI,; engineering plastic often by some general plastic modified sexual are; as changed some molecular structure, and added other components as glass fiber,Project is to be used as industrial parts or shell material of plastic for industrial use, its strength, impact resistance, heat resistance, hardness and resistance to aging of plastic.

Its features include: a, thermal properties of glass transition temperature (Tg) and melting point (Tm) and high heat distortion temperature (HDT) high, the long-term use of high temperature (UL-746B), using small temperature range, thermal expansion coefficient.
B, mechanical properties: high strength, modulus, low latent degeneration, high mechanical resistance to wear and fatigue.

C other:, excellent chemical resistance, fire resistance, electric resistance, dimensional stability and excellent weather resistance.
Practical application of the common plastic materials 1, ABS material: most commonly used plastic material, many household electrical appliances shell are made of it. With high mechanical strength, heat resistance, chemical resistance and high gloss. Common are Taiwan Chi Mei, and country Joe of ABS. Chimei: ABS PA757 general purpose grade, good gloss; ABS PA727 plating grade ABS PA777D heat resistance level.ABS usually heat denaturation temperature of not more than 88 degrees centigrade.

Its features include: a, thermal properties of glass transition temperature (Tg) and melting point (Tm) and high heat distortion temperature (HDT) high, the long-term use of high temperature (UL-746B), using small temperature range, thermal expansion coefficient.
B, mechanical properties: high strength, modulus, low latent degeneration, high mechanical resistance to wear and fatigue.

C other:, excellent chemical resistance, fire resistance, electric resistance, dimensional stability and excellent weather resistance.
Practical application of the common plastic materials 1, ABS material: most commonly used plastic material, many household electrical appliances shell are made of it. With high mechanical strength, heat resistance, chemical resistance and high gloss. Common are Taiwan Chi Mei, and country Joe of ABS. Chimei: ABS PA757 general purpose grade, good gloss; ABS PA727 plating grade ABS PA777D heat resistance level.
ABS usually heat denaturation temperature of not more than 88 degrees centigrade.

3, nylon PA6, PA66. Polyamide (Nylon) maximum advantage of toughness, excellent fatigue resistance, low coefficient of friction. Often used to make fibers, toothbrush, shredded fish, bushings, packaging film, gears, electric tools, shell, electrical parts, and so on. But the biggest drawback is absorbent, absorbent falling sharply increase its tensile strength. Such as adding a glass fibre can greatly improve its heat-resistance, that is, PA66+GF15%, PA66+GF30% temperature resistance up to 180~210℃. Therefore, there is no plus glass fiber nylon shall not be used for parts with high temperature requirements.

Plastic beer come out as soon as possible after use to avoid placing takes too long to make adverse changes have taken place after water absorption nylon.

Experience only, hope to give you help!For more information,please go to www.chinamoldmaker.org    www.plastic-injectionmoulding.com


2014年12月17日星期三

Industrial Design

Industrial Design:



For providing better service for our customer and improving our competitiveness, we built a special elite’s team to focus on industrial design in 1997, we are committed to helping our clients improve enterprise brandimage, enhance the brand value, shorten the development cycle, reduce the production cost,. Since CNMOULDING have rich experience on mold building and injection. We can easily provide one stop OEM service, also provide separate service : Industrial Design;Appearance Design; Product Structure Design .In the past two years, the great team made a big successful . a lot of case were accepted by customer and realized to mass production.And help our customer totally capture the competitive market.


The high quality mold is the core business of CNMOULDING .we have 5 special mold designers, who have rich experience in plastic properties and mold structure. And they will take each case seriously ,before designing start, our designer will run Mold Flow Analysis and attend a technical meet for each mold with tool shop and injection Dept. to avoid potential manufacture problem and trouble shoot. all of this is the strong guarantee of our high quality and short lead time

Our service include :

Appearance Design
Structure Design
Mold Design (2D & 3D)
DFM (Design for Manufacturability)

Mold Flow Analysis

2014年12月14日星期日

biColor mold

biColor mold

A. bicolor forming principle
Two-color injection molding generally refers to two colors or different kinds of plastic molding, since the twotwo - color injection machine and the nozzle unit is separate and distinct, and therefore the color of the finished product is mostly clear two - color is not mixed together. Mold can be two different two - color characteristics of the resin and color, into a single color products, can reduce the molded product group legislature and post-treatment works. Save the cost of printing dissolved, increase the aesthetic visual effect of the product, enhance the added value of products. Not only have non-slip, increasing the friction function, flexible resin material to make it more ergonomic.

two - color injection molding machine and the general standard injection molding machine What is the difference?

two - color machine with the biggest difference lies in the general injection molding machine injection unit machine activity template design. In general, two-color machine has two independent separate injection unit, generally only one set of injection molding machine injection unit. Two configurations of the two injection units with the manufacturers of the design in many forms, as the activity template design is rotating mechanism must be provided, the general common design such as increasing the dial or shaft mechanism, so as to provide 180 ° reciprocating rotation, so that the mold to produce cyclic alternating movement. Another mold you do not need some special two - color wheel or shaft mechanism, but by mold or horizontal sliding alternately rotate.

B. Introduction bicolor mold
In the form of two - color mode
1. The two-color mode: two on the same plastic material injection molding machine, a two-molding, but the product is only the first mold. Usually this
Kinds of double injection molding process is also called, is usually done by a set of molds, and the need for specialized color injection molding machine. Which is divided into two 1-1. Carousel (rotary die holder) This mold has two male two female mold mold design time and points a shot and the secondary injection, usually once a feeding tube exit is on the left, two second injection on the right tube.
1-2 rotating plate like this mold structure focused above two male mold and two master mold, the difference is only in the rotation with the top two male mold base, and the rotation axis of rotation of the board is to use the board (male template) male die holder does not rotate, so the board shall be designed rotating shaft structure designed in the heart

2. overmold: two plastic materials are not necessarily on the same injection molding machine, a two-molding; product from a mold in the mold removed

, Then put another set of molds for the second injection molding. So, in general this molding process is usually done by two sets of molds, without the need for a dedicated two - color injection molding machine. Injection mold with its monochromatic mold structure is the same, mainly by adjusting the injection parameters to control the flow rate of material species binding sites.



2014年12月10日星期三

The company of characteristic

The company of characteristic

The company from its inception in 1997, had more than 14 years of development history and accumulated rich a lot of experience in mold making. For the United States, Germany, Italy, Switzerland, Korea and other customers to provide quality mold making and injection molding services.
Our inexpensive form gone through more than 10 years, have also made striking achievements, but we also need to be clear is to know, rigid mold making and service model has far cannot satisfy the growing demand of the customer. If there is no change in our enterprises, enterprise development will be stagnant.
Enterprise diversification is the future of die and mold industry trends. Therefore, provides customers with mold making and injection molding, it also provides product design, rapid prototyping, and so on. Satiety  the  different need of customers.

Now we has been formed to mold manufacturing, injection molding, product design, hardware processing, supplemented the diversified company.

We are willing to provide you with the injection mold-related services, please visit www.plastic-injectionmoulding.com  or www.chinamoldmaker.org for more information

overmolding mould china

overmolding

" Povermolding " is actually a kind of secondary injection molding, products generally includes main body (hard plastic) parts and outsourcing (soft glue), in the mold manufacturing, manufacturing hard plastic main body first, hard plastic mould design program is designed according to the normal subject, outsourcing (soft glue) mold design to hard plastic products as a reference, need not put shrink again, after mold parts, with hard plastic on the main body, front mould have plastic bags shape is different, in Mr Production output hard plastic main body, and then put the hard plastic main body in the outsourcing mould, into the soft plastic injection molding production outsourcing

2. " overmolding " characteristics

1) calculate shrink when main hard plastic parts die design
2) "overmolding " usually has two independent sets of mould
3) soft package mold after the mold parts with hard plastic one to main body, to avoid a small amount of space, hard rubber for rubber and plastic parts to use subject to become a phantom


Note TPU material, the characteristics of itself is relatively easy to stick mold, product if you can do the sand sand as far as possible, so easy to release! Liquidity of TPU is slow, cooling cycle will be longer, as long as pay attention to some in the production process, also won't have much of a problem!




2014年12月3日星期三

Composite auto parts china

Composite auto parts

Automotive plastic to improve car performance and lightweight appearance plays an increasingly important role requirements. Emphasis in the automotive lightweight when it comes in a plastic found in this area. Whether it is the body, interior and exterior parts and other places, you can find different kinds of plastics applications. As one of the world's largest carmaker, BMW (BMW) is also due to be a trend, use a lot of plastic. Currently, automotive plastics by ordinary decorative purposes, development to manufacture structural and functional components also rising, such as heat resistance, high strength and impact resistance is the most common requirements, methods are generally dealing using composite materials or plastic alloy



Parts on the car using composite materials primarily dashboard, door guard, inner fender cover, carpet, seats and parcel shelf boards, this form of parts used in addition to meet certain functions, but also make people feel comfortable beautiful, but because of the kind of material production process is simple, low cost, applicability and developed more rapidly, it will be the main direction of development in the future of automotive interior materials.

Automobile industry drives the mold production

Automobile industry drives the mold production

Auto mould is still the most widely DaiDongMian, the field of industry development is rapid, every car HuanXing need thousands of pair of mould, auto makers has formed with the closely matching mould enterprise development, research and debugging technology, production of strategic alliance. Cars are increasingly high strength plate in order to reduce weight, also for some ultra high strength plate hot forming and the corresponding hot forming mould has naturally become the development trend.

Mold to use plastic lighter will increase and the development of new materials, including all kinds of new plastic, modified plastic, metal, plastic, magnesium alloy, composite material, and so on, this requires a new forming technology, which also requires that have adapted to the new mold. According to network mold, China mold in the future in the market, the proportion of total plastic mold in the mold will gradually increase, its development speed will be higher than other mold.


"Mould to elegant, requires good appearance generous, internal defects, this would require careful, precision mould with high quality. At present, the refinement has a big gap, refinement is often ignored by some companies, the results fell short." Company, I think that the mold fast and efficient production, this mould enterprises try to shorten the mold production cycle, to mold the user mould as soon as possible, on the other hand is more important, the user can you provide a mold to production products more quickly and efficiently. Such as more than a multi-cavity mould production, laminated mold, forming time and make good use of hot runner technology to shorten the use of multilayer composite technology, mould decoration technology, highlights non-mark injection molding technology, testing technology and process of composite technology and transfer technology and so on, at the same time stamping forming process intelligent also requires intelligent mold to adapt.