Mold
quality control points
A, the
rationality of the mould design
Structure
design is reasonable is the key to the quality of a complete set of mold, mold
production cycle, so for the mold structure design and manufacturing process
must attach great importance to, be sure to do reasonable as far as possible,
to get twice the result with half the effort. Thus design it necessary to pay
attention to the following:
1. When
the mould structure design should pay attention to how to make the production
process, easy to do. Plastic pieces of the size of some key parts (such as
dimension, high precision size or contract) in areas such as the uneven
tolerance reserve the direction of the steel material selection, so that need
change after test module and have a chance of correction, and avoid possible
welding such as remedies.
2. Mold
design for putting small and more or mold eccentric structure, mould should be
under the guide pillar structure. The launch of the hole for multiple rib
ventilation window can decorate a few first, but pay attention to the position
of the reserved (avoid water), so that can increase when necessary to launch
holes or increase the rib Angle so that the mold. Strict in plastic parts shape
and can't feed, try to adopt the way of diving or putting diving feed.
3. The
mould design is completed, need comprehensive review all drawing size
especially mutual need to fit the size and type bit size accurate, can only be
a formal processing drawings, all employees participating in the mold
production to each process control according to the requirements of size.
Second, the quality control of mold material
We
manufacture I mold are small batch or single production, processing process is
complex, manufacturing cycle is long, the mould parts of raw materials for
processing using even affected the quality of the mould of a complete set of,
according to the present production condition, from the mold production
necessary
The
aspects of mould materials for quality control.
1. Should
choose fixed, with stable quality assurance materials suppliers. For key mold
parts material, required to provide product certification; When necessary for
material composition test, inspection quality inspection, etc.
2. The
material into the factory inspection work earnestly. Requirements:
1)
material chemical composition is correct. (use spark discriminant);
2) good
quality of materials and forging surface smooth, no obvious crack folding,
scarring, slag inclusion, open side after texture
Even, no
cracks, porosity, slag inclusion and other surface; 3) delivery hardness
appropriate size (HRC26-32) right;
4) die
set to check the datum, the parting surface precision, A and B plate material
quality, and provide mould frame factory inspection requirements
The
report.
3. The production process at any time to monitor quality of
materials, die set, found that the problem is detailed record and feedback
management personnel handling.
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